I started this project in late October as a way to take my mind off of all the stuff that’s been going on this year. I was going to take a week off of work and see if I might get it built in that time, but life got in the way and I’ve only been able to put in a little time now and then.
I’ve earned a living for forty-five years doing various types of woodworking in my small shop. The shop is well equipped, and I’ve adapted some of the steps to take advantage of the tools I have on hand.
Laminating the gunwales. 50 spring clamps.
I ran the laminated stock over a jointer planer and then through a planer to clean off the excess glue and true it up, then ripped that in two on the bandsaw and planed each of the gunwales to thickness with the planer.
Routing the rib mortises using an overarm router with an X-Y vice clamped to the table. Stepping on the pedal raises the table with the gunwale into the router bit.
Thanks to Brian and Liz for the plans and the great videos. I really enjoyed building the canoe, and I’m thrilled with how it paddles! I’m sure I’ll build a kayak one of these days.
Hi Louis,
The only reason I used the bandsaw for ripping the gunwales was because I don’t have room in my shop to rip 12′ boards on the tablesaw. My bandsaw is in a spot where there is enough room for ripping longer material. If I had the space to rip the long boards on the tablesaw I would have, mostly because it would cut faster than the bandsaw.
It would be okay to rip everything on a bandsaw, with a few caveats. One, a bandsaw will leave a rougher surface than a tablesaw. A tablesaw, set up properly and with a good blade, will leave a reasonably smooth surface. Not so with a bandsaw. I ran all the pieces I cut on the bandsaw through a planer to smooth them. Also, as you may know, when ripping on the bandsaw the blade may tend to “drift” and not cut to an accurate dimension. I made all the pieces I cut on the bandsaw a bit oversize and then ran them through a planer to get accurate dimensions. If you have a good sharp blade on your bandsaw and don’t feed the material too fast, you can probably get a surface that’s smooth enough that a few strokes with a hand plane or a bit of sanding smooth them out.
Hope that helps. Let me know if you have any other questions.
Nice looking boat! Your tip about using course sandpaper double sided taped onto a yard stick to get an accurate fit between your stringers and stem is brilliant. I found this task troublesome and did not do a very good job of it. The Japanese saw I ordered to complete this step arrived about 4 weeks late. Enjoy paddling.
February 1, 2021
Nice Ken.. You’re lucky to have a nice shop with tools to fill the time. Have a good launch.
July 22, 2021
Really nice job, Ken.
I am curious. You ripped the gunwales on your bandsaw and the ribs on your table saw. Why not use the bandsaw for the ribs?
I do not have a decent table saw and am planning to rip everything (gunwales, stringers, ribs) on a bandsaw. is this a bad idea?
July 22, 2021
Hi Louis,
The only reason I used the bandsaw for ripping the gunwales was because I don’t have room in my shop to rip 12′ boards on the tablesaw. My bandsaw is in a spot where there is enough room for ripping longer material. If I had the space to rip the long boards on the tablesaw I would have, mostly because it would cut faster than the bandsaw.
It would be okay to rip everything on a bandsaw, with a few caveats. One, a bandsaw will leave a rougher surface than a tablesaw. A tablesaw, set up properly and with a good blade, will leave a reasonably smooth surface. Not so with a bandsaw. I ran all the pieces I cut on the bandsaw through a planer to smooth them. Also, as you may know, when ripping on the bandsaw the blade may tend to “drift” and not cut to an accurate dimension. I made all the pieces I cut on the bandsaw a bit oversize and then ran them through a planer to get accurate dimensions. If you have a good sharp blade on your bandsaw and don’t feed the material too fast, you can probably get a surface that’s smooth enough that a few strokes with a hand plane or a bit of sanding smooth them out.
Hope that helps. Let me know if you have any other questions.
Ken
July 24, 2021
Many thanks, Ken. Very helpful info.
Enjoy you new boat!
August 2, 2021
Hi Ken,
Nice looking boat! Your tip about using course sandpaper double sided taped onto a yard stick to get an accurate fit between your stringers and stem is brilliant. I found this task troublesome and did not do a very good job of it. The Japanese saw I ordered to complete this step arrived about 4 weeks late. Enjoy paddling.
August 2, 2021
Thanks for your comment Corey.